Why TWI Problem Solving?

The ability to quickly and correctly analyse and respond to problems is a hallmark of good supervisors. Unfortunately, in high-pressure operations environments, responses remain at the ‘containment’ stage of problem solving, without solid countermeasures that prevent recurrence. This leads to high-energy, time-consuming fire-fighting that ensures today’s production but does little to improve tomorrow’s performance. As a result, when problems and management pressures escalate, special projects and ‘back to basics’ initiatives are launched periodically to regain stability with huge effort, mediocre results and little hope of sustainability.

TWI Problem Solving builds the capability of supervisors to quickly identify the true causes of problems and rapidly implement sustainable countermeasures that prevent problem recurrence. In doing this, TWI PS takes a holistic view of problems - considering both process and people - whilst trying to identify the visible and hidden causes of problems, so they can be addressed. TWI Problem Solving integrates the foundational skills of TWI Job Instruction, TWI Job Relations, and TWI Job Methods into one comprehensive but easy to use method.

Companies serious about operational excellence, process stabilisation and standardised work find that TWI PS is the ideal supervisor toolkit to drive and support their efforts at the front-line. Daily application of TWI PS by team-leaders and supervisors is a highly effective way of optimising standard work and ensuring its application - thus creating stable, predictable processes that deliver reliable results every day.


TWI Problem Solving - TWI PS

Skill developed: solving complex problems involving people and process

Business benefits:

  • solid root-cause analysis, resolution and prevention

  • boosted productivity

  • drop in mistakes and rework

  • stable, predictable process performance

  • accelerated standardisation and improvement

What participants will be able to do:

  • Identify the makeup of a complex problems and isolate its main drivers

  • Analyse direct and indirect causes and their cause-effect relationships

  • Design targeted countermeasures that sustainably fix people and process problems

  • Monitor and evaluate impact in process and people

Other training deliverables: 2-3 TWI Problem Solving pilot projects completed within 4-6 weeks of initial training

Training schedule: 14 hours in class + 20 hours work-place application & coaching

Participants: 7-10 participants

Training location: on-site, at the workplace